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Safe As Podcast

Safe As Podcast

Ben Hutchinson 101 Episodes Nov 1, 2026

Safe As Podcast offers a thrifty analysis of safety science, risk, systems, and performance research. It examines practical and cost-conscious approaches to safety in various contexts. Listeners can find additional research at SafetyInsights.Org. The show is hosted by Ben Hutchinson and features intro/outro music 'Dark Synth Wave' by ElephantGreen.

Episodes

E111: Dr Steven Shorrock Part 1: Is HOP actually 'new' or built on Human Factors?
E111: Dr Steven Shorrock Part 1: Is HOP actually 'new' or built on Human Factors? Nov 1, 2026 00:23:09 “There’s nothing new since the 1980s there”In part 1 of my interview with Dr Steven Shorrock. He's worked for about 30 years as a psychologist and human factors engineer in aviation, air traffic management, rail, healthcare and chemical manufacturing. Steven questions how much of HOP and the “new view” really comes from human factors and ergonomics research. He argues that many principles popu
E110: Why Low Injury Rates Hide Catastrophic Risk (The Longford Disaster)
E110: Why Low Injury Rates Hide Catastrophic Risk (The Longford Disaster) Oct 25, 2026 00:08:37 This ep unpacks the 1998 Esso Longford gas plant explosion in Victoria, drawing on the safety science and sociological research from Emeritus Professor Andrew Hopkins.We move past proximal causes (like equipment failure) to unpack:a) how organisations construct causesb) manage chronic alarm fatiguec) distort safety metricsd) process critical operational feedbackSupport the channel: https://buymeac
109: High-Energy Hazards & SIF Risk: What the Research Shows (Quickisode)
109: High-Energy Hazards & SIF Risk: What the Research Shows (Quickisode) Oct 22, 2026 00:05:10 Are higher-energy hazard interactions more likely to seriously injure or kill people?In this ep, we unpack the empirical link between energy exposure and SIFs - where over 500 injury reports were analysed, and injury energy magnitude was estimated using leading information.Key concepts were energy magnitude - being the amount of energy present; and energy intensity - how concentrated that energy i
108: Professor Robin Dillon-Merrill Part 2: Resilient Vs Vulnerable Near misses
108: Professor Robin Dillon-Merrill Part 2: Resilient Vs Vulnerable Near misses Oct 18, 2026 00:14:55 Can AI help us identify critical safety blind-spots before disaster?Part 2 interview with Professor Robin Dillon-Merrill (Georgetown University, McDonough School of Business), who unpacks her 20+ years of research on decision-making under risk, outcome bias, and how organizations misinterpret near misses.We discuss:a) why near-miss biases shape human decision-making & how we can build robust s
E107: Skip-Order-Action Framework: Measuring Work-As-Done in the Field (HOP / Safety-II)
E107: Skip-Order-Action Framework: Measuring Work-As-Done in the Field (HOP / Safety-II) Oct 14, 2026 00:04:35 Today we unpack a study tracking 1,422 procedural steps across 40 petrochemical operations. Using their Skip-Order-Action (SOA) Framework, they explored how frontline personnel navigate written instructions in practice: revealing that roughly 1/3 of steps depart from prescribed methods even when tasks are completed successfully. We explore how: a. the SOA framework functions b. how workers using p
E106: Boeing 737 MAX Disaster: When High-Authority Systems Go "Strong, Silent, and Wrong"
E106: Boeing 737 MAX Disaster: When High-Authority Systems Go "Strong, Silent, and Wrong" Oct 11, 2026 00:04:22 What happens when a high-authority automated system operate with an incorrect model of reality?This question is explored via Dekker & Woods’ (2024) article on automated systems that are Strong, Silent, and Wrong.We explore the breakdown of human-automation coordination, mode confusion, and automation surprises, using the Boeing 737 MAX MCAS accidents as a central example. Learn how complex sys
E105: Does Fatigue Cause Attentional Blindness? (Quickisode)
E105: Does Fatigue Cause Attentional Blindness? (Quickisode) Oct 7, 2026 00:04:34 Can fatigue cause visual blindness in plant operators and drivers?In this video, I review a 2019 study from Li et al. (Automation in Construction) who used wearable eye-tracking tech to measure how prolonged excavator operation / time-on-task fatigue impacts hazard detection and visual attention.Namely, whether the operators notice workers walking behind the excavator over a shift.Key findings:a.
E104: Professor Robin Dillon-Merrill Part 1: Near Misses & Confusing Luck with Resilience
E104: Professor Robin Dillon-Merrill Part 1: Near Misses & Confusing Luck with Resilience Oct 4, 2026 00:17:12 Do we routinely mistake good luck with systemic resilience – until something blows up?Today I speak with Professor Robin Dillon-Merrill (Georgetown University, McDonough School of Business), who breaks down her 20+ years of research on decision-making under risk, outcome bias, and how organizations misinterpret near misses.We discuss:• The differences between resilient vs vulnerable near misses: H
E103: Does HOP Actually Work? Real Data From a 5-Year Study (Quickisode)
E103: Does HOP Actually Work? Real Data From a 5-Year Study (Quickisode) Sep 30, 2026 00:05:31 Does a Human & Organizational Performance (HOP) initiative improve learning and the quality of actions? And what happens when the initiative stops?This quickisode unpacks Christopher Mastrangelo’s 2026 Master’s thesis examining a multi-year HOP implementation at a large biopharmaceutical company. His project tracked operational data from 2020 through July 2025 across key metrics: a. deviation
E102: Writing Better Safety Procedures Part 2: Rules vs Reality, WAI/WAD, Safety-II & Workarounds
E102: Writing Better Safety Procedures Part 2: Rules vs Reality, WAI/WAD, Safety-II & Workarounds Sep 27, 2026 00:18:09 In a 5-year petrochemical study examining over 1,400 work steps, 1/3 were performed differently from what was written in the procedure, but every task was completed successfully.Is this non-compliance or a display of worker aptitude and resilient skill?In Part 2 of our series on procedures, we look beyond the "100% compliance" rhetoric and unpack the gap between work-as-imagined (WAI) and work-as-
E101: From Blame to Restorative Justice: A Just Culture Tool (HOP / Safety-II / New View)
E101: From Blame to Restorative Justice: A Just Culture Tool (HOP / Safety-II / New View) Sep 23, 2026 00:06:38 Do traditional approaches unintentionally blame front-line workers instead of fixing broken organisational systems?This Quickisode unpacks how an international energy company redesigned its Just Culture (JC) framework to shift focus from individual culpability to systemic weaknesses.This company found that traditional approaches relied on judgement terminology, like violation or negligence, and fr
E100: Dr Linda Bellamy Part 2: Fatal vs Minor hazards, SIFs & Barrier Failures
E100: Dr Linda Bellamy Part 2: Fatal vs Minor hazards, SIFs & Barrier Failures Sep 20, 2026 00:21:43 Part 2 discussion with Dr Linda Bellamy on SIFs, fatal accidents, and barrier failures.Resources & Links:Website & Articles: https://safetyinsights.orgSupport the channel: https://buymeacoffee.com/benhutchinson

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